APS审核课程准备——现代制造系统

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现代制造系统Modern Manufacture Systems

这门课主要讲述了现在制造业的技术，以及追求绿色生产的发展方向。

This course mainly talks about the modern technology of manufacturing industry and the development direction of pursuing green production.

1制造系统

概念：制造系统是工艺、机器系统、人、组织结构、信息、控制系统和计算机的集成组合，其目的在于取得产品制造的经济性和产品性能的国际竞争性。 发展历史：由传统的机床、自动化生产线进行大批量加工到数控设备进行多品种、中小批量、单单件产品的生产，再到由计算机将生产形成联系，通过计算机系统对生产进行管理和控制，最后展望未来，实现智能制造，由智能机器与人类专家共同组成的人机一体化系统。 1 manufacturing system

Concept:Manufacturing system is a combination of technology, machine system, human, organization, information, control system and computer. Its purpose is to achieve the economy of product manufacturing and the international competitiveness of product performance.

Development history:From traditional machine tools and automatic production lines to CNC equipment for multi variety, medium and small batch, single product production, and then to the computer to form a link between production, through the computer system for production management and control, finally looking forward to the future, the realization of intelligent manufacturing, man-machine integration system composed of intelligent machines and human experts.

3 先进制造工艺技术

发展方向：优质、高效、低耗、洁净、灵活 学习了：超高速加工技术、微细加工、

超高速加工技术含义：利用超硬材料刀具，磨具，利用能可靠实现高速运动的高精度、高自动化、高柔性的制造设备，以提高切削速度来达到提高材料切除率、加工精度及加工质量的技术。

其特征是：切削力低，热变形小，材料切除率高，高精度，减少工序。

应用于：航空领域（加工出的构件尺寸精度及表面光滑度都不需要其他加工） 微细加工含义：指加工尺度为微米级范围的加工方式。 工艺方法：用超小型精密机械进行加工加工、光刻加工（Photo Lithography）、刻蚀技术(Etching Technology)等

应用于制造微型的零件、配件等。 3 Advanced Manufacturing Technology

Development direction: high quality, high efficiency, low consumption, clean and flexible Learned: ultra high speed machining technology, micro machining

The meaning of superhigh speed machining technology: using superhard material cutting tools and abrasives, using high-precision, high automation and high flexibility manufacturing equipment that can reliably realize high-speed movement, in order to improve the cutting speed to achieve the technology of improving material removal rate, machining accuracy and machining quality.

It is characterized by low cutting force, small thermal deformation, high material removal rate, high precision and reduced working procedure.

Application: in the field of aviation (no other processing is required for the dimensional accuracy


and surface smoothness of the processed components)

Meaning of micro machining: refers to the processing mode with the processing scale of micron level.

Process method: processing, Photo Lithography, etching technology, etc It can be used to manufacture micro parts, accessories, etc.

4. 制造自动化系统

含义：把机械、电子和计算机系统用于操作和控制生产的技术。包括自动加工机床、自动装配机、工业机器人、信息采集和决策的计算机系统 自动加工机床：点位控制、直线控制、轮廓控制

自动装配机：实现产品的自动化装配。如汽车生产时，车门、车外壳的装配 4. Manufacturing automation system

Meaning: the technology of using mechanical, electronic and computer systems to operate and control production. Including automatic machining machine, automatic assembly machine, industrial robot, information collection and decision-making computer system Automatic machine tools includes point control, line control, contour control

Automatic assembly machine can realize automatic assembly of products. For example, assembly of door and shell in automobile production

5.先进的制造模式

基于工业工程的思想，对于制造业进行改进。采用准时制生产的手段，使得工厂适时适量生产，弹性配置作业人数，避免了资源的浪费。全员管理的理念，每一个工位的工人对上一工位传来的产品进行检测，避免不良品的产生。 5. Advanced manufacturing mode

Based on the idea of industrial engineering, the manufacturing industry is improved. By application of just in time production, the factory can produce properly in time and flexibly allocate the number of workers to avoid the waste of resources. The concept of all staff management, the workers of each work station test the products from the previous process to avoid the production of defective products.

6.绿色制造

随着人们环保意识的增强，绿色制造势在必行。绿色制造要求从设计、制造、使用一直到产品报废回收整个寿命周期对环境影响最小，资源效率最高，使产品在满足环保目标要求的同时，保证产品的基本性能、使用寿命、质量等。 绿色产品是在其生命周期全过程中，能经济性地实现节约资源和能源，对生态环境无害或危害极小，对生产者和使用者有良好保护性的产品。 6. Green manufacturing

With the enhancement of people's environmental awareness, green manufacturing is imperative. Green manufacturing requires that the whole life cycle from design, manufacturing, use to product recycle has the least impact on the environment and the highest resource efficiency, so as to ensure the basic performance of the product.

Green product is a product that can save resources and energy economically in the whole process of its life cycle, is harmless to the ecological environment or has little harm, and has good protection for producers and users.

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